Plastic Pipe Saddle Fusion Welding Machine

Аппарат для изготовления фитингов

Plastic Pipe Saddle Fusion Welding Machine

Feature:

Our Plastic Pipe Saddle Fusion Welding Machine is specially designed for welding branch fittings, saddle fittings, and reducing tees onto HDPE, PE, PP, and PVDF plastic pipes. Using advanced hot plate fusion technology, the machine produces strong, leak-proof, and durable joints that meet international pipeline construction standards.

This saddle fusion welding machine is widely used in water supply systems, gas distribution pipelines, municipal engineering, industrial piping, mining, irrigation, and wastewater treatment projects. With precise temperature control, stable clamping, and easy operation, it provides reliable welding performance for both workshop production and on-site installation.

Product Details

Plastic Pipe Saddle Fusion Welding Machine

Professional Plastic Pipe Saddle Fusion Welding Machine Manufacturer

Our Plastic Pipe Saddle Fusion Welding Machine is specially designed for welding branch fittings, saddle fittings, and reducing tees onto HDPE, PE, PP, and PVDF plastic pipes. Using advanced hot plate fusion technology, the machine produces strong, leak-proof, and durable joints that meet international pipeline construction standards.

This saddle fusion welding machine is widely used in water supply systems, gas distribution pipelines, municipal engineering, industrial piping, mining, irrigation, and wastewater treatment projects. With precise temperature control, stable clamping, and easy operation, it provides reliable welding performance for both workshop production and on-site installation.

Key Features

· Designed for HDPE, PE, PP, and PVDF thermoplastic pipes and fittings

· Suitable for welding saddle fittings, branch fittings, reducing tees, and service saddles 

· High-precision digital temperature control for consistent heating

· Teflon-coated heating plate prevents material sticking

· Heavy-duty clamping system ensures accurate pipe alignment

· Stable hydraulic or mechanical pressure system for high-quality welds

· Easy operation with fast heating and cooling cycles

· Rugged steel frame for long-term industrial use

· Low maintenance and energy-efficient operation

· Available in multiple welding size ranges

Main Components

The Plastic Pipe Saddle Fusion Welding Machine includes:

· Machine Frame

· Pipe Clamping Fixtures

· Saddle Fitting Clamps

· Teflon-Coated Heating Plate

· Temperature Control System

· Hydraulic or Mechanical Pressure Unit

· Electrical Control Cabinet

· Digital Temperature Display

· Safety Protection System

· Tool Kit and Accessories

Each component is manufactured with high-quality materials to ensure reliable performance and long service life.

Working Principle

The Plastic Pipe Saddle Fusion Welding Machine uses hot plate fusion technology to permanently join a branch fitting to the main pipe.

Welding Process

1. Secure the main pipe and saddle fitting in the clamps.

2. Clean and prepare the welding surfaces.

3. Heat both surfaces simultaneously using the Teflon-coated heating plate.

4. Remove the heating plate after the required heating time.

5. Apply controlled pressure to fuse the fitting onto the pipe.

6. Maintain pressure during the cooling process.

7. Complete the welding cycle and inspect the finished joint.

The finished weld creates a homogeneous connection with excellent mechanical strength, pressure resistance, and leak-proof performance.

Applications

The Plastic Pipe Saddle Fusion Welding Machine is widely used in:

· HDPE Water Supply Pipelines

· PE Gas Distribution Networks

· Municipal Water and Sewer Projects

· Industrial Process Piping

· Chemical Plants

· Mining Pipeline Systems

· Agricultural Irrigation Networks

· Drainage and Wastewater Systems

· Power Cable Protection Pipelines

· Infrastructure Construction Projects

Technical Advantages

· High welding accuracy

· Uniform heating temperature

· Strong and leak-free fusion joints

· Fast welding cycle

· Stable machine operation

· Easy maintenance

· Long service life

· High production efficiency

· Suitable for continuous industrial operation

· Meets international butt and saddle fusion standards

Why Choose Our Plastic Pipe Saddle Fusion Welding Machine?

As a professional Plastic Pipe Saddle Fusion Welding Machine Manufacturer in China, we specialize in manufacturing reliable plastic pipe welding equipment for customers worldwide. Our machines are engineered with advanced technology, precision machining, and strict quality control to ensure stable performance in demanding industrial applications.

We provide OEM & ODM services, customized welding capacities, competitive factory pricing, worldwide shipping, technical support, and comprehensive after-sales service to meet the needs of distributors, contractors, and pipeline engineering companies.

Suitable Materials

This machine is suitable for welding:

· HDPE Pipes

· PE Pipes

· PP Pipes

· PVDF Pipes

· PE100 Pipes

· PE80 Pipes

· Thermoplastic Branch Fittings

· Saddle Fittings

· Service Saddles

· Reducing Tee Fittings

FAQ

Q: What types of fittings can this machine weld?
A: It is designed for saddle fittings, branch fittings, service saddles, reducing tees, and other thermoplastic branch connections.

Q: Which pipe materials are compatible?
A: The machine is suitable for HDPE, PE, PP, and PVDF pipes and fittings.

Q: Is the machine suitable for field installation?
A: Yes. Its robust construction and user-friendly operation make it suitable for both factory production and on-site pipeline construction.

Q: Do you offer customized solutions?
A: Yes. We provide OEM and ODM services, including customized welding size ranges, voltage options, control systems, and branding to meet different project requirements.

сварный станок для фитинги трубы

Модель

315

630

800

1200

1600

Диапазон сварки(мм)

90-315

355-630

500-800

710-1200

710-1600

Тип сварки

Положительный тройник Положительный четырехходовой локоть Y тип

Общий мощиность

8.15кВт380V

28кВт380V

38кВт380V

73.5кВт380V

84кВт380V

Мощность нагревательной пластины

5.15кВт380V

22кВт380V

32кВт380V

62кВт380V

72кВт380V

Мощность фрезы

1.5кВт380V

3кВт380V

3кВт380V

4кВт380V

4кВт380V

Мощность гидравлической системы

1.5кВт380V

3кВт380V

3кВт380V

7.5кВт380V

8кВт380V

Рабочее давление

0----10Mpa

0----16Mpa

0----16Mpa

0----16Mpa

0----16Mpa

Диапазон регулированиятемпературы

Температурная погрешность

0----300℃

Температурная погрешность

±5℃

Вес(кг)

800

3850

5000

17000

21000

Многоугольный отрезной станок

Модель

315

450

630

800

1200

1600

Диапазон сварки(мм)

≤315

≤450

≤630

≤800

≤1200

≤1600

Угол резания

0-67.5°

Ощибка Угла резания

≤1°

Скорость резки ленточной пилы

0-255м/мин

Скорость подачи при резке

Можно регулировать

Вольтаж/частота

380V 50Hz

Мощность(кВт)

2.25

3

3.7

3.7

6.25

9

Вес(кг)

1000

1400

1900

2300

6000

7000

Inquire Now

+86 17300126541

+86-173-0012-6541

sales@qdzlhx.com