Single Wall Corrugated Pipe Extrusion Line High-Speed Single Wall Corrugated Pipe Production Line

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Single Wall Corrugated Pipe Extrusion Line

Feature:

The High-Speed Single Wall Corrugated Pipe Production Line is an advanced extrusion system designed for the continuous production of high-quality plastic corrugated pipes. Engineered with precision, stability, and energy efficiency, this production line is suitable for manufacturing PE, PP, PA, EVA, PVC, and other thermoplastic single wall corrugated pipes with excellent flexibility, lightweight performance, and high mechanical strength.

Widely used in electrical conduit systems, automotive wire harness protection, medical tubing, drainage systems, air conditioning pipelines, cable protection, and industrial applications, our high-speed corrugated pipe production line delivers outstanding productivity while ensuring consistent product quality.

Designed with intelligent automation and high-speed molding technology, this equipment significantly improves production efficiency, reduces labor costs, and minimizes material waste, making it an ideal investment for plastic pipe manufacturers worldwide.


Product Details

High-Speed Single Wall Corrugated Pipe Production Line

High-Efficiency Plastic Corrugated Pipe Extrusion Solution for Modern Manufacturing

The High-Speed Single Wall Corrugated Pipe Production Line is an advanced extrusion system designed for the continuous production of high-quality plastic corrugated pipes. Engineered with precision, stability, and energy efficiency, this production line is suitable for manufacturing PE, PP, PA, EVA, PVC, and other thermoplastic single wall corrugated pipes with excellent flexibility, lightweight performance, and high mechanical strength.

Widely used in electrical conduit systems, automotive wire harness protection, medical tubing, drainage systems, air conditioning pipelines, cable protection, and industrial applications, our high-speed corrugated pipe production line delivers outstanding productivity while ensuring consistent product quality.

Designed with intelligent automation and high-speed molding technology, this equipment significantly improves production efficiency, reduces labor costs, and minimizes material waste, making it an ideal investment for plastic pipe manufacturers worldwide.

Main Components of the High-Speed Single Wall Corrugated Pipe Production Line

The complete production line typically includes:

· Automatic Vacuum Loader

· Hopper Dryer

· Single Screw Extruder

· Extrusion Die Head

· High-Speed Corrugator Machine

· Water or Air Cooling System

· Servo Cutting Machine (Optional)

· Automatic Coiler (Optional)

· PLC Intelligent Control System

Every component is designed to operate seamlessly, ensuring stable extrusion pressure, accurate molding, and continuous high-speed production.

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Working Principle

Plastic raw materials such as HDPE, LDPE, PP, PA, PVC, or EVA pellets are automatically loaded into the extruder. After plasticization and melting inside the high-efficiency screw barrel, the molten material enters the specially designed extrusion die.

The pipe is then formed inside precision aluminum corrugator molds. The synchronized mold block movement allows the pipe to be shaped into perfect corrugations while maintaining dimensional accuracy.

Depending on production requirements, the finished corrugated pipe is automatically cooled, measured, cut into fixed lengths, or coiled continuously.

The entire process is fully automated, ensuring stable production, consistent quality, and minimal operator intervention.

Features of the High-Speed Single Wall Corrugated Pipe Production Line

High-Speed Production

Our advanced corrugator technology supports high production speeds, significantly increasing output while maintaining excellent pipe quality. The production speed can reach 20–40 meters per minute, depending on pipe diameter and material.

Excellent Pipe Quality

Precision aluminum molds ensure:

· Uniform corrugation

· Smooth inner and outer surfaces

· Accurate dimensions

· High flexibility

· Superior compressive strength

The finished pipes meet international quality standards.

Energy Saving Design

The production line adopts:

· High-efficiency motor

· Energy-saving gearbox

· Optimized heating system

· Intelligent temperature control

This greatly reduces power consumption and lowers operating costs.

Intelligent PLC Control

The PLC touch-screen control system allows operators to monitor:

· Extrusion temperature

· Screw speed

· Production speed

· Mold synchronization

· Fault diagnosis

· Production data

User-friendly operation minimizes training time and improves production efficiency.

Stable Continuous Production

The optimized extrusion system provides stable melt pressure and accurate material flow, ensuring long-term continuous operation with minimal downtime.

Easy Mold Replacement

Quick-change mold block design reduces changeover time, allowing manufacturers to produce multiple pipe sizes efficiently.

Low Maintenance

High-quality mechanical components and international electrical brands ensure long service life and reduced maintenance costs.

Applications

Our High-Speed Single Wall Corrugated Pipe Production Line is suitable for manufacturing corrugated pipes used in numerous industries.

Electrical Industry

· Electrical conduit

· Cable protection pipe

· Underground cable sleeve

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Automotive Industry

· Wire harness conduit

· Fuel line protection

· Air conditioning hose

· Brake system protection

Construction Industry

· Drainage pipe

· Building conduit

· Flexible ventilation pipe

Medical Industry

· Medical tubing

· Protective hose

· Laboratory equipment tubing

Agricultural Industry

· Irrigation pipe

· Drainage system

Industrial Applications

· Vacuum hose

· Protective sleeves

· Flexible transport pipe

Technical Advantages

Compared with conventional corrugated pipe production equipment, our high-speed production line offers:

· Higher production capacity

· Lower energy consumption

· Better molding accuracy

· Faster mold cooling

· Reduced labor requirements

· Stable extrusion pressure

· Intelligent automation

· Excellent product consistency

· Longer equipment lifespan

· Lower production cost per meter

These advantages help manufacturers increase profitability while maintaining premium product quality.

Compatible Raw Materials

The production line supports a wide range of thermoplastic materials, including:

· HDPE

· LDPE

· PP

· PVC

· PA

· EVA

· TPE

· Modified plastic compounds

Different screw configurations can be customized according to specific material characteristics.

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Why Choose Our High-Speed Single Wall Corrugated Pipe Production Line?

As a professional plastic extrusion machinery manufacturer, we provide complete turnkey solutions for global customers.

Our advantages include:

· Advanced European technology

· Strict quality control

· Custom machine configuration

· Fast delivery

· Professional installation guidance

· Overseas technical support

· Spare parts supply

· Comprehensive after-sales service

Whether you are starting a new factory or upgrading an existing production line, our equipment delivers reliable performance, high efficiency, and long-term value.

Frequently Asked Questions (FAQ)

1. What materials can this production line process?

The machine is suitable for HDPE, LDPE, PP, PA, PVC, EVA, TPE, and many other thermoplastic materials.

2. What pipe diameters can be produced?

Depending on the machine model, the production line can manufacture single wall corrugated pipes ranging from 4 mm to 110 mm or larger with customized solutions.

3. What is the maximum production speed?

Production speed typically ranges from 20 to 40 meters per minute, depending on pipe size, material, and product specifications.

4. Is the machine fully automatic?

Yes. The entire production line features automatic feeding, extrusion, corrugating, cooling, cutting, coiling, and PLC intelligent control, minimizing manual operation.

5. Can one machine produce different pipe sizes?

Yes. By replacing the corrugator molds and adjusting process parameters, the machine can produce various pipe diameters efficiently.

6. Is technical training provided?

Absolutely. We provide complete installation support, operator training, operation manuals, online technical assistance, and after-sales service.

7. How energy-efficient is the machine?

Our high-speed production line incorporates energy-saving motors, optimized heating systems, and intelligent temperature control to reduce electricity consumption while maintaining high output.

8. Can the production line be customized?

Yes. We offer customized solutions based on your required pipe diameter, raw materials, production capacity, plant layout, and local electrical standards.

9. Which industries use single wall corrugated pipes?

These pipes are widely used in electrical protection, automotive wiring, drainage, medical devices, telecommunications, HVAC systems, agriculture, and industrial applications.

10. Why should I choose your company?

We combine advanced extrusion technology, strict quality control, competitive pricing, comprehensive technical support, and years of manufacturing experience to help customers achieve reliable, high-speed, and cost-effective corrugated pipe production.

Contact Us

Looking for a High-Speed Single Wall Corrugated Pipe Production Line that delivers exceptional efficiency, precision, and long-term reliability? Contact our engineering team today for customized solutions, technical consultation, and competitive quotations. We are committed to helping plastic pipe manufacturers worldwide improve productivity, reduce operating costs, and achieve sustainable business growth.

Название

Модель

Габариты

(Д*Ш*В)мм

Мощность(кВт)

Вес(кг)

Экструдер

SJ65/30

3680×500×2500

22(max)

3000

Модуль(ID)

16-32



100

20-25

100

40

120

50

130

63

130

Формовка

SBCJ63

3000×1100×1400

5(max)

8000

Намотка

JGJ500

5220×2100×830

6

1500

Inquire Now

+86 17300126541

+86-173-0012-6541

sales@qdzlhx.com